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Good Practices developed at Bottom of the Barrel's 2002 Coking.com Best Practices Seminar.
Here's one group's discussion of Pigging, Steam Air Decoking and Spalling.
PIGGING
| Pros |
Cons |
- Downtime to pig
- Reduce production loss
- Can do some inspection while pigging
- Reduce environmental impact
- Cleaner tubes
- Doesn't require operator involvement
- Time constraints after initial visits
- Wear and tear on heater
- Opportunity to work around heater
- Entire tube cleaned
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- Downtime to pig
- Reduce production loss
- Increased environmental impact
- Thermowells
- Occasional problems with mule ears can increase time
- Occasional problems with rolled tubes
- Lack of final determination of clean
- Mechanical damage to tube
- Scheduling
- Cost-price of spalling and fuel gas
- Availability
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STEAM AIR DECOKING vs PIGGING
| STEAM AIR COKING |
PIGGING |
Stainless tubes - 3 to 4 yr B/T steam air decoke
- No spall
- Velocity steam - adjust per feed rate
- Safety
- Water quench
- Affluent pit
- Fumes escaping
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- Increasing run links 150% to 300% w/pigging
- Tough to monitor coke removal
- Environmental concerns - SO2 emissions
- Roof tubes TMTS drive SD's
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| Pros |
Cons |
- Reduced oil/oil downtime
- Cost
- Scheduling
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- Environmental impact
- lack of info/cleanliness in convection section
- Inorganics (won't remove as well or at all)
- Mechanical damage to tubes - can depend on procedures
- Manpower
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SPALLING
1. Trigger - Tube skin temperature; pressure occasionally
2. Spall is limited to 1350 degrees
3. 9 to 12 hours
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Steam VS BFW
- Less success with each spall
- Annual inspection on returns
- Monitor NA in feed
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| Pros |
Cons |
- Longer run lengths
- Inlet & outlet pressure, Delta across heater
- 4 or more spallings before pigging or steam air decoking
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- Not usually done on two-pass heaters
- Erosions
- Can require reduced thru-put to spall - economics based
- Carry over upsets heavy gas oil
- Affects down steam equipment
- Coke quality & cave ins
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